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DIY Fly Rod Tube

How To Build a Fly Rod Tube…

Posted on October 25, 2012October 25, 2012 by azwanderings

DIY Fly Rod Tubes:

PVC
Scrap PVC for the Rod Tube Build

I am a big fan of Temple Fork Outfitters fly rods but for whatever reason they choose to sell their fly rods without a rod tube. So I have a couple fly rods that share the few store bought tubes that I purchased to protect them. Digging around in the garage the other day I came across a scrapped inch and half piece of PVC and since we are on a bit of a budget, I decided to build my own fly rod tube. My goal was to make a tube that would protect the rod in storage and on the way to and from the creek.

The Essentials
The Essentials

I made a run to the local hardware store and sorted through their limited selection of PVC paraphernalia to find:

1 1/2 inch open female threaded endcap

1 1/2 inch male threaded plug

1 1/2 inch cap

TFO Rod Tube
Custom TFO Rod Tube

The fit was fairly snug so I skipped the glue which seemed like overkill. After poking around in the garage some more, I came across my wife’s stash of spray paint that she uses on all of her craft projects. She was not home so I helped myself to a can to give the rod tube a little class.

DIY Fly Rod Tube
A little spray paint...

At the end of the day, I spent a little under 3 dollars for the extra pieces of PVC fittings and was able to put together a nice protective fly rod tube which is a much easier justify to the wife than another $30 rod tube. It certainly will not win any beauty pageants, but it will get the job done. A couple of stickers and I am ready to head to the creeks…

DIY Fly Rod Tube
DIY Fly Rod Tube

A couple of things to note:

1. The inch and a half PVC barely was able to fit my 3 weight in the rod sock. If you are looking to house a bigger fly rod, you may want to look at 2″ PVC.

2. I also added some foam padding in the end caps of both ends just to soften the blow when (not if) I accidentally drop the rod tube.

15 thoughts on “How To Build a Fly Rod Tube…”

  1. Mike Sepelak says:
    October 25, 2012 at 12:55 pm

    Great tip, Ben. I’ve built a handful of these and they are bombproof protection for you fly rods.

    Reply
    1. azwanderings says:
      October 26, 2012 at 4:35 pm

      Right on. Thanks Mike.

      Ben

      Reply
  2. mr blur says:
    October 25, 2012 at 3:22 pm

    cut an arizona wanderings stencil to paint on yer tubes…an advantage to a pvc tube is that it looks like a throwaway unlike yer $30 aluminum tube that looks like it must hold something of value…you could almost leave a pvc tube in the bed of yer truck overnight and not worry about it.

    almost.

    Reply
    1. azwanderings says:
      October 26, 2012 at 4:34 pm

      That’s a great idea about the stencil. Lucky me, my wife is all kinds of crafty. I’ll get her right on that.

      Ben

      Reply
  3. Mel says:
    October 25, 2012 at 5:26 pm

    Ben, have used PVC tubes for some time. Nice work on this one. Those of us who live on tight senior citizen budgets approve this message!

    Reply
    1. azwanderings says:
      October 26, 2012 at 4:35 pm

      Works pretty good for a teacher’s budget too. Thanks Mel.

      Ben

      Reply
  4. Colton says:
    October 25, 2012 at 7:42 pm

    Nice tip Ben! I think this has motivated me. I’m going to go to Ace and see if I can’t get the necessary items to make a rod tube for my BVK. Then I won;t have to keep stealing the old hard cardboard tube from my old bamboo fly rod.

    Reply
    1. azwanderings says:
      October 26, 2012 at 4:36 pm

      Very cool Colton. I really like my BVK. What size do you have it in?

      Ben

      Reply
      1. Colton says:
        October 29, 2012 at 12:35 am

        9′ 5wt. Fished the Juan with it. Been meaning to get it a dedicated tube.

        Reply
  5. Howard Levett says:
    October 25, 2012 at 9:07 pm

    I’ve been using pvc for quite a few years to ship rods around the country. I’d never thought about painting them and putting on stickers…good idea. Thanks Ben.

    Reply
    1. azwanderings says:
      October 26, 2012 at 4:36 pm

      Thanks for the kind words Howard.

      Ben

      Reply
  6. DJ says:
    October 31, 2012 at 11:52 am

    Ben,

    Looks great, I use a tube like that for topo maps that I don’t want to crease or that are laminated. Another benefit us that they are basically waterproof.
    Did you scuff up the tube prior to paint? I know spray paint will sometimes disagree with plastic if it isn’t prepped first. Another option, if you want to get really fancy, is a paint from Krylon specifically for plastics.

    Reply
  7. Kyle says:
    November 5, 2012 at 5:13 am

    Very timely post for me, thanks for putting this together. Great looking tube. I’m building mine this week.

    Reply
    1. azwanderings says:
      November 5, 2012 at 6:37 pm

      Very cool Kyle. It’s fun to build them and gives you a reason to go buy more rods…

      Ben

      Reply
  8. Stan says:
    November 12, 2012 at 4:21 pm

    This is the way to go.

    To decrease the weight I have been using central vacum tubing PVC pipes and fittings for my rod tubes.

    Also, you can attach a ball chain to the cap to prevent loss.

    Reply

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